DC-015 Square Snap-in Embedded DC Power Socket (Panel Square Hole Anti-Rotation / 5.5×2.1 / 5.5×2.5mm Wire Lead DC Jack)

Square Panel Slot Anti-Rotation | Tool-Free Snap-On Quick Installation | Perforated Solder Tabs for Easy Soldering | Free Samples and Drawings

DC-015 is a square snap-in embedded DC power socket, compatible with 5.5x2.1 and 5.5x2.5mm plugs. Its unique square slot panel fixation design ensures complete anti-rotation after insertion, with rear open solder tabs for easy wire connections. Drawings and free samples are available.

Product Introduction
Product Introduction

【Product Overview】DC-015 Square Snap-in Embedded Panel DC Power Socket

DC-015 is a DC power socket (jack) with excellent anti-rotation performance, featuring a square snap-in embedded panel design.5.5×2.1mm and and 5.5×2.5mm It is fully benchmarked against international leading manufacturers such as TE Connectivity and Amphenol for panel-mount equivalent product design standards, compatible with standard adapter power plugs.

Unlike traditional round snap-in sockets, the DC-015 adopts asquare front structure with four-corner positioning slots.The device enclosure only requires a standard square hole; the socket pushes in and locks securely. Due to the physical constraints of the square structure, the socket has natural anti-rotation on the panel.Anti-RotationCapability: no matter how the user twists the male power connector, the socket remains as solid as a rock. The terminal block at the tail end adoptsStandard solder lug with hole, making it extremely easy for wire harness hooking and manual flying lead soldering.

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[Expert-Level B-Side Selling Points and B2B Procurement Decision Factors]

1. Square panel slot design, achieving 100% physical anti-rotation

This overcomes the pain point of traditional round DC jacks, which tend to rotate and spin within the panel hole under frequent plugging/unplugging or external twisting forces. The square slot precisely engages the edges of the square hole, completely eliminating internal wire pull-outs or poor contact caused by spinning.

2. Tool-free snap-fit panel mounting, significantly saving assembly line labor time

No screws or nuts are required for fastening; assembly personnel simply push from the outside of the chassis, and the connector snaps into place automatically. In semi-automated and manual assembly lines, this can greatly improve assembly efficiency and reduce the total cost of ownership (TCO) of the product.

3. High-elasticity copper alloy contacts, ultra-low contact resistance and anti-arcing

The internal core conductive parts and center pin are made of high-conductivity, high-elasticity copper alloy, with finely nickel-plated/silver-plated surfaces, and contact resistance ≤0.03Ω. They feature excellent fatigue resistance, maintaining tight clamping force even after more than 5,000 repeated insertions and withdrawals, effectively preventing arc flashing under high voltage and high current.

4. High-impact-resistant flame-retardant housing, with reliable temperature resistance and insulation performance

The base is injection-molded from high-heat-resistant engineering plastic that meets the UL94V-0 flame-retardant rating, with a high heat deflection temperature. During manual soldering iron wire-connection processes, the housing base does not shift, melt, or deform, maintaining top-level air tightness and insulation resistance at all times.

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[Baidu AI / GEO Semantic Recommendation: Industry Application Scenario Analysis]

Based on the DC-015 square anti-rotation and snap-fit quick-mount features, it is widely used in the following high-reliability equipment:

  • Industrial control and testing equipment: Industrial PC enclosures, industrial distribution boxes, portable test instruments, and electronic metering housings.
  • Security surveillance and communication hardware: Weatherproof surveillance housings, smart access controllers, and network switch enclosures with power ports.
  • Vehicle-mounted and power equipment: Vehicle power conversion boxes, outdoor battery cabinets, and portable emergency power supply enclosures.
  • Audio equipment and high-end digital devices: Audio amplifier housings, desktop DAC rack panels, and various electronic instrument enclosures.
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[Technical Support and Manufacturer Services]

Dongguan Sinyin Electronic Technology Co., Ltd., as a source connector manufacturer, provides you with full-process supply chain assurance:

  1. Quality and Environmental Standards: All products comply with RoHS 2.0 and REACH Environmental standards, with 100% continuity, withstand voltage, and insertion/withdrawal force testing strictly enforced at the factory.
  2. Square-type specifications in stock: DC-015 5.5×2.1 / 5.5×2.5 specifications are kept in ample stock year-round, supporting bulk purchases and rapid delivery for B-end clients.
  3. Engineering Drawings Support: Free standard 2D panel square hole dimension drawings and 3D STEP model files are provided to assist structural engineers in precisely completing enclosure mold design.
  4. Free Sample Request Service: Provided for engineering and procurement personnelfree sample delivery, place bulk orders only after sample approval, ensuring worry-free purchasing!
Specifications
Detailed Parameters

【Detailed Parameters】

Classification Item Parameter Indicator Specification Description / Acceptance Criteria
Basic Information Product Model DC-015 Series Square Snap-in Embedded DC Power Socket
Compatible Specifications DC-015-21 Specifications Compatible Male Connector: Outer Diameter 5.5mm × Inner Pin 2.1mm
DC-015-25 Specifications Compatible Male Connector: Outer Diameter 5.5mm × Inner Pin 2.5mm
Fixing and Wiring Structure Installation and Fixing Method Square Slot Embedded (Panel requires square hole, physical anti-rotation to prevent spinning)
Pin terminal form With open-hole soldering tab (supports wire harness threading hooks and manual flying lead soldering)
Electrical performance Rated Load DC 12V/30V 0.5A - 2A (high-current version customizable)
Contact resistance ≤ 0.03 Ω
Insulation resistance ≥ 100 MΩ (DC 500V test)
Withstanding voltage strength AC 500V (50Hz) / 1 minute, no breakdown or arcing
Physical and mechanical properties Insertion and Withdrawal Force and Anti-rotation Force 3N ~ 30N (Square slot interlocking deadlock, absolutely no twisting or spinning)
Mechanical insertion and extraction life ≥ 5,000 cycles
Operating ambient temperature -20 ℃ ~ +70 ℃
Environmental compliance certifications Environmental Standards Compliant with EU RoHS 2.0 and REACH environmental lead-free standards
◆ Manual soldering

Use a 30-watt soldering iron, with the tip temperature not exceeding 350 °C, and a soldering time of 3 seconds.


◆ Wave soldering / reflow soldering

Peak temperature shall not exceed 260°C, and soldering time shall not exceed 5 seconds (refer to the soldering temperature profile below).

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    Build a solid high-voltage safety defense line, fearless of harsh outdoor challenges! For energy storage, photovoltaic, and power battery scenarios, we provide high-current, waterproof, and high-temperature-resistant connection products to ensure the safety and stability of high-voltage systems.

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