DC-002 Horizontal PCB Mount Small Aperture DC Power Jack (3.5×1.1 / 3.5×1.35mm)

Mini micro contacts | 3-Pin stable soldering | Specification drawings and free samples supported

DC-002 is a miniature horizontal PCB mount DC power jack, compatible with 3.5x1.1 and 3.5x1.35mm male plugs. Featuring a 3-pin structure and high-conductivity copper alloy contacts, it is specifically designed for portable digital devices and compact electronic equipment, with specification drawings and free samples available upon request.

Product Introduction
Product Introduction

【Product Overview】DC-002 Horizontal PCB Mount Small Aperture DC Power Jack

DC-002 is a classic solution engineered for miniaturized, portable electronic products PCB board-mounted miniature DC power jack (female connector). This product adopts a right-angle horizontal PCB mount structure with a standard 3-pin solder terminal design, primarily suited for 3.5×1.1mm and 3.5×1.35mm connecting small-specification DC power adapter male plugs.

As electronic products trend toward thinner and more compact designs, DC-002, with its small footprint and excellent soldering stability, is widely used in portable digital devices, small household appliances, medical testing instruments, and smart home terminals. The internal contacts are crafted from high-elasticity copper alloy, ensuring extremely low contact resistance and superior electrical conductivity through repeated plugging cycles and long-term operation.

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【Key B2B Selling Points and Process Advantages】

1. Compact miniature structure, saving PCB space

Compared to traditional 5.5mm large-aperture jacks, DC-002 features a smaller overall size, significantly reducing the PCB footprint required. It is an ideal power interface solution for space-constrained, slim-profile, and portable electronic devices.

2. High-quality copper alloy contacts, low impedance and durable for repeated plugging

The internal conductive contacts are made of high-precision copper alloy, with a nickel/silver-plated anti-oxidation surface treatment. The internal spring plate is designed with moderate clamping force, ensuring smooth insertion and extraction without loosening. After more than 5,000 rigorous mechanical insertion/withdrawal life tests, it maintains excellent electrical conductivity.

3. Standard 3-pin configuration, easy to solder and compatible with wave soldering

It adopts a standard 3-Pin solder pin structure (including power positive and negative poles and an auto-switching normally closed contact). The pins are easy to solder and resistant to soldering heat. It is fully compatible with automatic wave soldering and manual soldering processes on factory production lines, effectively reducing the cold solder joint rate.

4. High-temperature-resistant flame-retardant housing, ensuring electrical safety

The socket's main protective housing uses high-temperature resistant engineering plastics (such as PBT/PA66), offering excellent insulation performance and impact strength. It resists deformation during reflow soldering or under high-load heat generation, ensuring the safety and stability of the equipment's power input.

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【Main Application Industries and Scenarios】

The DC-002 3.5mm small-aperture DC power socket, with its lightweight and durable characteristics, is widely used in the following fields:

  • Portable digital products: Power charging interfaces for Bluetooth speakers, portable printers, radios, and voice recorders.
  • Personal care and small appliances: Charging bases for electric razors, beauty devices, electric toothbrushes, and desktop mini fans.
  • Medical and Measuring Instruments: Portable blood glucose meters, electronic blood pressure monitors, handheld test instruments.
  • Smart home and security: Compact webcams, smart sensor lights, small wireless routers.
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【Quality Assurance and Procurement Services】

Dongguan Sinyin Electronic Technology Co., Ltd. specializes in precision manufacturing of electronic connectors, providing customers with comprehensive B-end service support:

  1. Environmental Compliance: All products comply with RoHS and REACH Complies with international environmental standards, with 100% continuity and withstand voltage testing before shipment.
  2. Stock availability and fast delivery: Specifications 3.5×1.1 and 3.5×1.35 are kept in ample stock year-round, supporting bulk urgent orders with rapid shipment within 24 hours.
  3. Engineering selection support: Provides complete 2D/3D specification drawings and PCB package footprint diagrams to assist engineers in rapid board design and component selection at the early stage.
  4. Free samples: Supports B-end procurement and R&D engineers in requesting free samples; proceed with bulk procurement only after sample validation!
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Specifications
Detailed Parameters

【Detailed Parameters】

Classification Item Parameter Indicator Specification Description / Acceptance Criteria
Basic Information Product Model DC-002 Series Mini DC Power Jack
Specifications and Dimensions DC-002-11 Specifications Mating Plug: Outer Diameter 3.5mm × Inner Pin 1.1mm
DC-002-135 Specifications Mating Plug: Outer Diameter 3.5mm × Inner Pin 1.35mm
Installation and Structure Mounting Method PCB Board Mount (DIP Horizontal Right-Angle Plug-in Board/Wave Soldering)
Terminal Pins 3 Pin Solder Pins (Power Positive, Negative, Normally Closed Switch Terminal)
Electrical performance Rated Load DC 12V/30V 0.5A - 2A
Contact resistance ≤ 0.03 Ω (Initial Value)
Insulation resistance ≥ 100 MΩ (DC 250V test)
Withstanding voltage strength AC 500V (50Hz) / 1 minute, no breakdown or arcing
Physical and mechanical properties Insertion and withdrawal force range 3N ~ 20N (Moderate Holding Force, Anti-Loosening)
Insertion/Extraction Life ≥ 5,000 Cycles (Minimal Change in Contact Resistance)
Operating ambient temperature -20 ℃ ~ +70 ℃
Material and environmental compliance Conductive contact material High-elasticity copper alloy (Fine nickel/silver plated surface)
Environmental compliance certifications Complies with EU RoHS and REACH environmental lead-free directives
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